When designing an HVAC system, one of the most important considerations is choosing the right type of duct. While round and rectangular ducts are widely used, the spiral seam flat oval duct offers a balance of efficiency, durability, and space-saving design. It is becoming a preferred choice for architects, engineers, and contractors who want performance without compromising on space or style.

What is a Spiral Seam Flat Oval Duct?
A spiral seam flat oval duct is essentially a round spiral duct that has been reshaped into an oval profile. This gives it the strength and sealing advantages of spiral ducts while reducing the overall height, making it suitable for areas where space is limited.
Advantages of Flat Oval Ducts
1. Space-Saving Design
The oval profile is slim and compact, making it perfect for low-clearance areas such as ceiling spaces, corridors, or under beams.
2. Better Airflow
Unlike rectangular ducts, which create more resistance at the corners, flat oval ducts allow air to flow smoothly, reducing pressure loss and improving efficiency.
3. Strong and Durable
The spiral seam design gives the duct extra rigidity, reducing the chances of vibration or damage during use.
4. Lower Air Leakage
Because of the continuous spiral seam, flat oval ducts are more airtight compared to rectangular ducts, helping save energy and improving system performance.
5. Quieter Operation
The curved shape reduces turbulence, meaning less noise is generated, which is especially important in offices, hotels, and residential spaces.
6. Modern Aesthetic
For projects where ducts are exposed, such as in malls, offices, or industrial-style interiors, spiral flat oval ducts provide a sleek, modern appearance.
Where are Flat Oval Ducts Used?
- Commercial buildings with limited ceiling height
- Industrial projects requiring strong and efficient ducting
- Public spaces like airports, malls, and auditoriums
- Architectural projects where ducts remain visible as part of the design
Flat Oval vs. Rectangular Duct
| Feature | Flat Oval Spiral Duct | Rectangular Duct |
|---|---|---|
| Space Utilization | Compact, ideal for tight spaces | Requires more clearance |
| Airflow Efficiency | Smooth, less pressure loss | More resistance in corners |
| Leakage Control | Spiral seam reduces leakage | Higher chance of leakage |
| Noise Levels | Quieter due to curved shape | Louder due to turbulence |
| Appearance | Modern, stylish look | Plain and functional |
Conclusion
The spiral seam flat oval duct is a modern solution that combines the efficiency of round ducts with the practicality of a slim design. It saves space, improves airflow, reduces noise, and even enhances the look of exposed ductwork. Whether for a commercial complex, an industrial facility, or a stylish office interior, this type of duct offers durability and performance that stands the test of time.
